Belt Type X-ray Sorting Machine
AI X-ray Sorting Machine
What is X-ray Sorter
An X-ray Sorter is an advanced sorting machine that utilizes X-ray technology to detect and separate materials based on their density and atomic composition, going beyond surface-level color sorting. Unlike conventional color sorters that rely on visible light spectrum analysis, X-ray sorters can identify internal defects and contaminants invisible to optical sensors. The belt-type X-ray sorting machine represents the most common industrial configuration, where materials travel on a conveyor belt through the scanning zone.
Modern AI-powered X-ray sorting machines combine traditional X-ray detection with machine learning algorithms to achieve unprecedented accuracy. These systems are particularly valuable in food processing and recycling industries where product safety and purity standards are extremely high. The technology enables real-time material analysis at production line speeds, making it significantly more efficient than manual quality control methods.
How X-ray Sorter Works
1 X-ray Scanning
Precision X-ray generator emits controlled radiation through material streams, detecting density variations with medical-grade sensors for superior contamination detection.
2 Material Analysis
Hyperspectral imaging creates detailed density profiles, distinguishing contaminants from good product with 0.02mm resolution accuracy.
3 AI Recognition
Deep learning algorithms compare X-ray signatures against 10,000+ defect patterns in milliseconds, achieving 99.98% detection rates even for subtle defects.
4 Smart Ejection
256-nozzle airjet array removes contaminants with 0.1ms timing precision, processing up to 12 tons/hour without product damage.
The working principle of an X-ray sorter begins with an X-ray generator that emits controlled radiation through the material stream. As materials pass through the scanning area on the conveyor belt, the machine measures how much radiation is absorbed by each particle. Denser materials absorb more X-rays, creating distinct signatures that the system's sophisticated sensors can detect. This density profiling allows the machine to differentiate between good products and contaminants or defective items.
In AI X-ray sorting machines, the collected data undergoes immediate processing through neural networks trained to recognize subtle patterns. When the system identifies an undesirable object, it triggers a high-speed ejection mechanism—typically compressed air nozzles—that precisely removes the contaminant from the product stream. The entire process happens in milliseconds, with modern machines capable of processing several tons of material per hour while maintaining exceptional accuracy.
Core Features and Advantages
X-ray sorters provide several critical advantages over traditional sorting methods. Their ability to detect internal flaws makes them indispensable for food safety applications, where they can identify bones in meat products or stones in grains that color sorters would miss. The technology also excels in recycling operations, distinguishing different plastic polymers based on molecular composition rather than just surface color or texture.
The integration of artificial intelligence elevates these machines to new performance levels. AI algorithms continuously learn from each sorting decision, improving accuracy over time and adapting to new material variations. Belt-type X-ray machines offer particular advantages in handling fragile products or irregularly shaped items that might be damaged by other sorting mechanisms. Their non-destructive inspection capability preserves product integrity while ensuring thorough quality control.
Technical Specifications
Standard industrial X-ray sorters typically operate with generator power ranging from 50-160 kV, providing sufficient penetration for most food and recycling applications. The belt widths vary from 500mm to 2000mm to accommodate different production capacities, with throughput rates reaching up to 10 tons per hour for high-speed models. Advanced models feature dual-energy X-ray systems that provide more detailed material composition analysis.
Modern AI X-ray sorting machines incorporate high-resolution line scan cameras with detection capabilities down to 0.3mm for small contaminants. They include advanced software interfaces that allow operators to easily adjust sensitivity parameters and create product-specific sorting profiles. Most industrial models feature robust stainless steel construction with IP65 protection ratings for reliable operation in demanding production environments.
Specification Comparison
The following provides a brief comparison between the B300 model and the B600 model of Belt Type Sorting Machines.
| SPECIFICATION | B300 | B600 |
|---|---|---|
| Power | 2 KW | 2.5 KW |
| Capacity | 1-3 T/H | 2-5 T/H |
| Camera Number | TWO | FOUR |
| Accuracy | 99.99% | 99.99% |
| Size (mm) | 2750X980X1530 | 2750X1280X1530 |
| Weight | 700kg | 800kg |
| Sorting Mold | Color identification / Size identification / Edge identification / Texture identification / Shape identification | |
| Camera Pix | 5400 Pixel | |
| Ejector | Super-High Speed Matrix Ejectors | |
| Light Source | LED RGB three-primary color model lighting systems | |
| CCD Sensor | TOSHIBA Micron-sized superior HD RGB | |
| Touch Screen | HITACHI 10.4 inch operation screen system (Remote debugging after connecting to WIFI) | |
Application Scenarios
X-ray sorting technology finds extensive use across multiple industries due to its versatile detection capabilities. In food processing, it ensures the removal of physical contaminants from products like nuts, fruits, and meat. The recycling industry benefits from its ability to separate materials with similar appearances but different compositions, such as various plastic types or metal alloys. Pharmaceutical manufacturers use these machines to verify product integrity and detect capsule filling defects.
The technology proves particularly valuable for quality control in bulk material processing. Mining operations utilize X-ray sorters to concentrate ores by removing waste rock, while agricultural producers rely on them to guarantee clean, contaminant-free harvests. The non-destructive nature of X-ray inspection makes it ideal for premium products where visual appearance must remain untouched.
Purchasing Guide
When selecting an X-ray sorting machine, consider both current needs and future requirements. Throughput capacity should match your production volume with some room for growth. Pay attention to the machine's detection sensitivity—different applications may require the ability to spot very small contaminants. The physical dimensions of the unit must fit within your production line layout, and consider whether you need additional features like automatic calibration or remote monitoring capabilities.
Maintenance Guide
Proper maintenance ensures consistent performance and extends the machine's operational life. Regular cleaning of the conveyor belt and inspection area prevents buildup that could affect detection accuracy. Schedule periodic professional inspections of the X-ray generator and safety systems. Keep software updated to benefit from the latest AI algorithm improvements. Train operators to recognize early signs of component wear and establish a preventive maintenance schedule based on the manufacturer's recommendations.